Food manufacturing companies routinely use conveyors throughout their facilities to move food products along the line to get them processed, packaged, and out to customers.
Value-added conveyors can save time and money – AND produce more significant ROI. Let’s look at how they can help throughout the processing line.
In a food processing plant, conveyors are used to move product around as it proceeds through the various steps of preparation. But, what’s not always considered is that conveying equipment can be enhanced to help complete steps while the product is in motion. This allows plants to perform more efficiently.
To understand how this might be incorporated, think about how a product might be manipulated while moving along on a conveyor. A manufacturer might need to add nuts, for example, or cover something in chocolate.
There’s a conveyor adaptation to fit almost any action that might need to be done to prepare the product for the next stage of the process.
Conveyors can be designed to manipulate the product so it can be ready for the next step in production. This may include completing actions such as:
Some of the food industries that might benefit from incorporating value-added conveying equipment include:
● Meat processing
● Candy and confectionery
● Dough processing and handling
● Frozen food
● Pet food
● Snack food
What can value-added conveyance solutions mean for a food manufacturing company? There are numerous advantages:
Money saved: When time and labor are saved, cost savings also result. The cost of an optimized conveyor is usually less than a separate machine, meaning it’s more likely to stay within a manufacturer’s budget.
Addressing a worker shortage: Positions in these areas can be hard to fill because the jobs can be repetitive and may be tedious. Turnover is often high. Using value-added conveying solutions helps address this challenge by automating such tasks on the line.
Increased project efficiency: By relying on the conveyor OEMs to figure out the manipulation, it can save time on the part of the manufacturer’s engineering team. In addition, working with fewer suppliers saves project management time. Using less equipment is easier and more streamlined for operations, sanitation, and maintenance.
Improved food safety: Using a machine versus a human worker to complete some steps of the process reduces the potential for products to be contaminated.
Better precision: Conveying equipment aligns the ingredients and portions more precisely than a human can.
Reduced waste: It also results in less waste – an example might be a factory using a procedure that sprinkles nuts on a product. The conveyor can be designed to catch the nuts that fall off, which can then be cycled back into the process instead of discarded.
Smaller footprint: Value-added conveying equipment saves floor space, as well, which impacts the logistics of a factory.
For food manufacturers who are considering value-added conveyance solutions, follow these guidelines:
As you develop new products and perfect existing processes, value-added conveyors help you work smarter by enhancing your line while saving on the bottom line.